Biofouling ROI Showdown: Foul-Release (Silicone) vs SPC Antifouling vs In-Water Hull Cleaning + Prop Polish

🚒 Subscribe to the Ship Universe Weekly Newsletter (Free)

Fuel is your biggest controllable cost at sea. Hull roughness and slime add drag that burns cash every hour. The question is not β€œpaint or clean,” it is β€œwhich path gives the most clean days per dollar for your trading profile?” Let’s put foul-release silicone under a microscope first, then we will weigh it against SPC and an in-water clean-plus-polish program before naming a winner.

1 Foul-Release (Silicone) Non-biocidal β€’ Low surface energy
Best for high activity Very smooth finish Higher upfront cost Service life often multi-year In-water clean with soft tools

Simple Summary

Foul-release silicone creates a very slick skin so slime and light fouling do not grip well. The film performs best when the ship moves regularly because water shear helps keep it clean. Upfront cost and yard prep are higher than conventional paint, but owners often recover that through lower fuel burn and fewer aggressive cleanings when the vessel is active.

Fit check

  • Wins with frequent sailing and steady speed profiles. The surface sheds slime better when water flow is regular.
  • Helps fast turnarounds. Clean skin reduces shaft power for the same speed, which trims bunkers.
  • Struggles with long idle periods. Stationary days can let slime film build that needs gentle cleaning.
  • Requires careful surface prep. Smoothness and adhesion are critical for performance and life.

Yard scope checklist

Step Key point Owner tip
Blast and profile Uniform steel profile and removal of old roughness Record profile readings and photos for QA and warranty
Fairing and smoothing Fair welds and rough zones so the silicone finishes glossy Ask for a smoothness target on the work order
Primer and tie-coat System compatibility and cure windows matter Log temperature and humidity to protect the warranty
Silicone topcoat Correct film build and gloss are critical Wet film checks and final DFT records for claims later

Always follow the coating maker procedure and class or flag requirements.

Foul-Release ROI estimator

Enter your typical steaming hours, fuel price, and expected fuel saving from a clean silicone skin. Add yard costs and any off-hire.

Annual fuel saved
β€”
Annual dollars saved
β€”
Annual maintenance cost
β€”
Two-year net benefit
β€”
Simple payback
β€”

Savings assume steady trading. Always verify with your noon reports and speed-power curve.

Care and use in service

  • Keep the ship moving where possible. Regular movement helps the skin shed slime.
  • Schedule soft cleanings at friendly ports. Use gentle pads that protect the film.
  • Combine with propeller polishing. A smooth prop cuts power for the same speed.
  • Log smoothness and fuel. Keep before and after data so ROI is clear.

Common pitfalls

  • Rushing surface prep. Poor fairness or contamination can ruin performance.
  • Using aggressive brushes. Hard tools can scar the film and create drag.
  • Parking for long stretches. Idle weeks can need an extra soft clean.
  • Skipping records. No photos or DFT logs makes warranty claims harder.
2 Self-Polishing Copolymer (SPC) Antifouling Biocidal film β€’ Self-renewing surface
Good all-rounder for mixed trading Lower capex than silicone Film wears to expose fresh biocide Idle periods increase slime risk Cleaning rules vary by port

Simple Summary

SPC antifouling releases biocide and slowly renews its surface as the ship sails. It is the standard choice when you want solid protection with lower upfront cost than silicone. Performance depends on activity. Regular movement keeps the film polishing and the hull cleaner. Long idle time can build slime that needs careful, low-pressure grooming if local rules allow it.

Fit check

  • Best for mixed routes and average speeds where the vessel is active most weeks.
  • Lower yard bill than foul-release, with familiar application methods.
  • Idle weeks in warm water increase slime. Plan gentle groom or an earlier check.
  • In-water cleaning of SPC is often restricted or must use capture. Check port rules first.

Yard scope checklist

Step Key point Owner tip
Surface repair & fairing Fix pits and rough zones to reduce drag Include a small fairing allowance in the RFQ
Primer system Match maker system for adhesion and life Record DFT and cure windows for warranty
SPC topcoats Target total DFT per spec to avoid early depletion Ask for consumption log vs. area for QA

Follow coating maker procedures and class or flag requirements.

Care and use in service

  • Keep the ship active so the film polishes evenly. Avoid long idle if possible.
  • If slime appears, consider soft groom with approved pads and capture gear where allowed.
  • Avoid aggressive brushing. It can strip biocide and shorten life.
  • Pair with propeller polishing and a simple hull check schedule.

Simple guardrails

  • Pick SPC grade for your speed profile. High-activity grades differ from slow-steaming grades.
  • Log idle days by water temperature. Warm and still water increases risk faster.
  • Confirm local rules before any in-water work on SPC. Many ports require capture or prohibit it.
  • Use ISO 19030 style tracking for speed-power so savings are visible to the team.

SPC ROI estimator

Estimate savings from a fresh SPC system versus your current baseline. Enter fuel price, daily burn, activity, and costs. Add any gentle groom and prop polish you plan each year.

Annual fuel saved
β€”
Annual dollars saved
β€”
Annual maintenance cost
β€”
Two-year net benefit
β€”
Simple payback
β€”

If in-water grooming is not permitted on SPC where you trade, set groom sessions to 0.

Compliance notes to check

  • Local rules on in-water work for biocidal coatings and any capture requirement.
  • Waste handling rules for captured debris and water from cleaning.
  • Any port or state limits on specific biocide chemistries in new applications.
  • Document your coating system, dates, and DFT for class and warranty records.
3 In-Water Hull Cleaning + Prop Polish Capture systems β€’ Quick turn
Fastest fuel win Pairs well with any coating Port rules can limit work Use soft tools on silicone Capture and proper disposal

Simple Summary

Clean the hull and polish the prop to remove slime and roughness. This cuts drag and restores speed at the same power. Results are immediate. Cost is pay-as-you-go. The main limit is local policy. Many ports require capture systems and approved methods. Plan where you can do it and set a simple trigger so you clean before fuel waste spikes.

Fit check

  • Best when you trade in warm waters and anchor often. Slime forms fast.
  • Works for any coating. Use soft pads on foul-release to protect the film.
  • Helps before long ballast legs. A clean prop gives a quick shaft power cut.
  • Schedule at ports that allow cleaning with capture. Check rules in advance.

Method and tools

Task Tooling Notes Owner check
Light hull groom Soft pads or brushes, low pressure Target slime. Avoid hard fouling removal on biocidal films. Photo or video before and after for records.
Spot barnacle removal Selective heads, careful passes Follow maker limits to protect coating. Limit area. Plan follow-up repaint at next yard.
Propeller polish Progressive grit, final smooth finish Aim for mirror finish. No edge rounding. Log RPM vs speed change after departure.
Capture and waste Shrouds, suction, filtration Contain debris. Dispose per port rule. Get disposal receipts with location and time.

Match tool hardness to coating. Protect silicone foul-release with soft media.

Compliance checklist

  • Port permission or notice. Some locations require prior approval.
  • Capture requirement. Many authorities require debris capture.
  • Waste transport and disposal receipts. Keep in your records.
  • Contractor certification and insurance. Ask before booking.
  • Coating maker limits. Written method statement for your system.

Cleaning + Prop Polish ROI estimator

Estimate annual savings from planned hull cleans and prop polishes. Use your own noon data. Penalty is the fuel loss you see before cleaning. Residual is the small loss just after cleaning.

Annual fuel saved (hull)
β€”
Annual fuel saved (prop)
β€”
Annual service cost
β€”
Net annual benefit
β€”

Do not double count overlap days if you polish the prop on the same day as a hull clean.

Trigger rules and a simple log

  • Clean when speed loss hits your trigger or at X days in warm water. Pick one rule and stick to it.
  • Polish the prop at the same call if allowed. The prop is a quick win.
  • Keep short records. Date, place, contractor, method, capture used, disposal receipt.
Date Port Work Capture Disposal ref Notes
2025-10-22 Example Port Light hull groom + prop polish Yes Receipt #A10492 Speed at same RPM +0.4 kn

Keep copies of permits and receipts with the log.

Common pitfalls

  • Cleaning at ports that do not allow it. Result can be fines or delays.
  • Using hard brushes on silicone foul-release. The film can scar and lose benefit.
  • No capture. Debris release can lead to penalties and bans.
  • No baseline data. Without noon data you cannot prove savings or time the next clean.

Use the comparison tool to turn your real noon data into a 24-month net dollar result for each option: Foul-Release (silicone), SPC antifouling, and in-water hull clean with prop polish. You enter fuel price, main-engine burn, steaming days, plus the savings or penalties and any capex, off-hire, and service costs. It ranks the three and shows simple payback for the coatings.

There isn’t a single β€œbest ROI” here because the leader changes with your numbers. ROI swings with fuel price, steaming days, main-engine burn, idle time in warm water, hull condition, service speed, off-hire rate, local rules for in-water cleaning, and how each coating performs on your trade. Broad pattern: high-utilization ships often favor foul-release; mixed activity or tighter capex can make SPC stronger; warm, idle-heavy routes in ports that allow capture-compliant cleaning can put planned clean plus prop polish on top. Enter last quarter’s data, check the podium, and if the top two are within about 10 percent, treat it as a practical tie and pilot the front-runner on one hull before scaling.

4 ROI Result: Winner β€’ 2nd β€’ 3rd 24-month comparison
Tip: adjust the inputs. Bars update live.

General assumptions

Foul-Release (Silicone)

SPC Antifouling

In-Water Clean + Prop Polish

24-month net benefit β€” dollars

Foul-Release
$0
SPC
$0
Clean + Prop
$0

Bars scale to the top result. Negative ROI shows in red with a β€œNEGATIVE” tag.

Podium β€” based on your inputs

  1. β€”
  2. β€”
  3. β€”
FRC coating cost (capex)
$0
SPC coating cost (capex)
$0
Simple payback β€” FRC
β€”
Simple payback β€” SPC
β€”

Cleaning + Prop Polish is service-based. Payback shown for coatings only.

Use noon data to set fuel burn and penalties. If you change trade to warmer waters or add idle days, re-check the numbers. Do not clean SPC without confirming local rules and capture requirements.
We welcome your feedback, suggestions, corrections, and ideas for enhancements. Please click here to get in touch.
By the ShipUniverse Editorial Team β€” About Us | Contact