Cylinder Force • Pump Flow • Motor Power • Accumulator Reserve • N-1 Capacity • Rod Buckling • Reservoir Basis • Thermal Loss

Marine Hydraulic Accumulator, Power Pack & Cylinder Sizing Tool

Size and screen a shipboard hydraulic circuit from actuator force and stroke demand through pump flow, motor power and emergency accumulator reserve. Advanced mode adds multiple cylinders, power-pack units, gas accumulators, simultaneous demand, rod-buckling screening, N-1 capacity and a pressure / load sensitivity envelope.

Figures represent
Eight inputs for a fast first-pass hydraulic size.Simple mode sizes a push cylinder, pump flow, motor input and nominal gas-accumulator shell volume. Manufacturer pressure ratings, rod stability, duty-cycle heating, valve losses and class/project requirements still need verification.
CylinderRequired bore & oil volume
Power packPump flow & motor kW
AccumulatorEmergency oil reserve

Duty Point

kN at the cylinder.
mm.
seconds for full stroke.
bar(g).
bar(g) at end of emergency delivery.
bar(g), user-selected / OEM-verified.
Full extension strokes supplied from accumulator reserve.
% used for force and motor-input screening.

System Design Basis

bar(g).
bar(g).
bar(g), verify against accumulator maker guidance.
1.0 approximates slow/isothermal, ~1.4 rapid/adiabatic.
%.
% from motor shaft to hydraulic output.
% above modeled simultaneous demand.
% of required pump flow after loss of largest available pump.
minutes of required pump flow, user-entered design basis.
% for indicative conversion-loss heat load.
User-entered screening target. Verify with cylinder manufacturer.

Hydraulic Cylinder Register

Emergency strokes are modeled as full cap-end extension strokes. Rod buckling uses a simplified Euler screen with steel E = 210 GPa and the entered unsupported rod length / end-condition factor.

UseCylinderPush load kNPull load kNBore mmRod mmStroke mmExtend sRetract sConcurrent?Emergency ext. strokesFree rod L mmEnd K

Hydraulic Power Pack Register

UseUnitAvailable?Rated flow L/minMax pressure barMotor kW

Accumulator Bank Register

Each row uses the common entered precharge, minimum pressure, maximum pressure and gas exponent. Enter shell / gas volume at precharge condition.

UseAccumulator bankAvailable?Shell volume each LQuantity

Engineering / Safety Checks

Engineering boundary: this tool is a sizing and screening model. Final cylinder construction, rod stability, accumulator precharge, pressure-vessel compliance, relief settings, pump/motor selection, reservoir design, hose/pipe sizing and marine class approval remain equipment- and project-specific.
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